Ion-nitriding

Ion-nitriding is a thermal process by which nitrogen ions are diffused onto the surface of a metal. The process is done in a vessel called an ion-nitrider. The piece to be nitrided is placed inside the vessel. Air in the vessel is pumped out, and replaced with a nitrogen rich atmosphere. A negative charge is applied to the work piece, which causes nitrogen ions to bombard the work piece.
Ariel ion-nitrides cylinders, piston rods in the packing wear area, and variable volume clearance pocket stems.
Ion-nitriding increases the surface hardness of metals to improve wear resistance. The following table outlines the effect of ion-nitriding on the surface hardness of Ariel’s piston rods and cylinder bodies.
Material
Component
Base Hardness, Rockwell C
Ion-Nitrided Hardness, Rockwell C
Thickness of Hardened Layer, in
ETD-150
piston rods
29
57-63
0.005-0.006
Gray Iron ASTM A278
cylinder bodies
<20
57
0.006
Ductile Iron 60-40-18
cylinder bodies
<20
57
0.006
416 SST
VVCP stems
<20
70+
0.005
Ductile Iron cylinders of 80-55-06 are not ion-nitrided.
17-4PH Piston Rods are chromium nitrided in the packing travel area to a hardness level of 2500 Vickers.
Tungsten carbide coating can be applied as an option on piston rods for packing travel.
Ion-nitriding